Description
ABB Integrated Power Control System: GBU72, 3BHE055094R0002 & PCS6000 Control Cabinet Product Description
Product Overview
The ABB GBU72, ABB 3BHE055094R0002, and ABB PCS6000 Control Cabinet form a highly integrated and reliable power control system, specifically engineered for large-scale industrial and renewable energy applications. As a core power conversion component, the ABB GBU72 is a high-performance rectifier bridge module, designed to efficiently convert alternating current (AC) to direct current (DC) with exceptional stability, laying the foundation for reliable power supply in the system. Complementing it, the ABB 3BHE055094R0002 serves as an advanced control and monitoring board, tailored to coordinate the operation of the GBU72 and other internal components within the cabinet through real-time signal processing and parameter regulation.
Housing these critical components, the ABB PCS6000 Control Cabinet acts as the integrated carrier and operational hub, featuring a rugged, modular design that ensures safe, organized, and efficient operation of the entire power control system. Together, these components create a synergistic solution: the ABB GBU72 handles core AC-DC conversion, the ABB 3BHE055094R0002 provides precise control and fault diagnosis, and the ABB PCS6000 Control Cabinet offers physical protection, environmental isolation, and centralized management. This integration significantly enhances system reliability, operational efficiency, and maintainability, making it a cornerstone solution for industries where stable and precise power control is critical to productivity and safety, such as renewable energy power generation, industrial power distribution, and large-scale drive systems.
ABB Integrated Power Control System: GBU72, 3BHE055094R0002 & PCS6000 Control Cabinet Product Description PDF
PCS6000 PRODUCT FAMLIY
Technical Specifications
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Parameter Name
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Parameter Value for GBU72
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Parameter Value for 3BHE055094R0002
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Parameter Value for ABB PCS6000 Control Cabinet
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Product Model
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GBU72
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3BHE055094R0002
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ABB PCS6000 Control Cabinet
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Manufacturer
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ABB
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ABB
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ABB
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Product Type
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High-Power Rectifier Bridge Module
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Power Control & Monitoring Board
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Integrated Power Control Cabinet (for PCS6000 Series)
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Rated Voltage
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1600V DC (Output Voltage)
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24V DC (Control Voltage); 220V AC (Auxiliary Voltage)
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Up to 690V AC (Input); 1500V DC (Max Internal Working Voltage)
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Rated Current
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72A (Average Output Current)
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6A (Max Output Control Current)
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Up to 2000A (Total Rated Current, Configurable)
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Operating Temperature
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-40°C to +125°C
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-20°C to +70°C
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-10°C to +55°C (Ambient Temperature); IP54 Protection Class
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Dimensions
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85mm x 65mm x 25mm
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195mm x 145mm x 30mm
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2200mm (H) x 800mm (W) x 600mm (D) (Standard Size; Customizable)
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Mounting Type
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Heat Sink Mount (M4 Screws)
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PCB Mount with Connector Pins
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Floor Mount (with Adjustable Feet); Wall-Mount Optional
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Protection Features
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Overcurrent Protection, Overvoltage Clamp, Thermal Shutdown
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Short Circuit Protection, ESD Immunity, Fault Alarm Output
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Overcurrent Protection, Earth Fault Protection, EMI Shielding, Flame-Retardant Housing
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Communication Protocols
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N/A
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Profibus DP, Modbus RTU
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Ethernet/IP, Profinet, Modbus TCP (Integrated Communication Module)
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Compliance
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IEC 60747-1, RoHS 2
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IEC 61131-2, CE Certified
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IEC 61439-1, IEC 61800-5-1, CE Certified
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Main Features and Advantages
Efficient and stable rectification: The ABB GBU72 adopts high-quality semiconductor materials and optimized structural design, achieving up to 99% rectification efficiency and minimizing energy loss during AC-DC conversion. Its low forward voltage drop and strong anti-surge capability ensure stable output even under fluctuating input voltage conditions, making it suitable for high-demand power supply scenarios.
Precision control and intelligent monitoring: TheABB 3BHE055094R0002 features microsecond-level signal processing capability, enabling real-time regulation of the GBU72 and other components in the cabinet. It integrates comprehensive diagnostic functions, which can monitor key parameters such as current, voltage, and temperature in real time, and issue fault alarms promptly to support predictive maintenance, effectively reducing unplanned downtime.
Rugged integration and easy expansion: The ABB PCS6000 Control Cabinet adopts a modular and sealed design, with excellent dustproof, waterproof, and anti-vibration performance, adapting to harsh industrial environments. The internal layout is scientific and reasonable, facilitating wiring, inspection, and maintenance. Meanwhile, its modular design supports flexible configuration and capacity expansion, allowing users to add or replace components such as the GBU72 and 3BHE055094R0002 according to actual needs. Additionally, the cabinet is equipped with a centralized cooling system and overheating protection, ensuring the stable operation of all internal components.
Seamless compatibility and reliable collaboration: All three components are deeply compatible with ABB’s PCS6000 series power control system. The 3BHE055094R0002 can accurately match the working characteristics of the GBU72, and the ABB PCS6000 Control Cabinet provides standardized installation and connection interfaces for both, realizing plug-and-play integration. This seamless collaboration not only simplifies system debugging and commissioning but also ensures the overall reliability and long-term stability of the system.
Application Fields
The ABB GBU72, ABB 3BHE055094R0002, and ABB PCS6000 Control Cabinet are widely used in large-scale industrial and renewable energy fields that require high-reliability power control:
In renewable energy power generation systems (such as wind farms and large-scale solar power plants), the ABB PCS6000 Control Cabinet serves as the core control unit of the energy storage or grid-connected system. TheGBU72 completes the AC-DC conversion of the power generated by wind turbines or solar panels, and the 3BHE055094R0002 regulates the conversion process to ensure the stability of the output power, realizing efficient grid connection of renewable energy.
In industrial power distribution and drive systems (such as steel mills, mining sites, and large chemical plants), this integrated system is used for the power control of large motors, pumps, and compressors. The GBU72 provides stable DC power for the drive system, the 3BHE055094R0002 precisely controls the speed and torque of the motor, and the ABB PCS6000 Control Cabinet protects and manages the entire drive system, improving energy efficiency and operational stability.
In energy storage systems and microgrids, the ABB PCS6000 Control Cabinet integrates the GBU72 and 3BHE055094R0002 to realize the charge and discharge control of energy storage batteries. The GBU72 completes the bidirectional conversion of AC and DC, and the 3BHE055094R0002 monitors the battery status and regulates the charge and discharge current, ensuring the safe and efficient operation of the energy storage system.
Related Products
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GBU80: A higher-current (80A) variant of the GBU72, suitable for power systems with larger current demands.
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3BHE055094R0003: An upgraded version of the3BHE055094R0002 with enhanced IoT connectivity, supporting remote monitoring and data analysis.
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ABB PCS6000 Power Converter Module: A core power conversion module specifically matched with the ABB PCS6000 Control Cabinet, used for large-scale grid-connected power conversion.
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AC10272001R0101: A specialized gate driver board that can be used with the GBU72 to further optimize its switching performance in high-frequency applications.
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ABB 5SHY5045L0020: A high-power IGBT module, which can be configured in the ABB PCS6000 Control Cabinet to realize bidirectional power conversion for energy storage systems.
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3BHB021400R0002: A complementary power interface board, compatible with the 3BHE055094R0002 for multi-module parallel control in large-power systems.
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ABB PCS6000 Monitoring Software: A dedicated software for the ABB PCS6000 Control Cabinet, enabling centralized monitoring, parameter setting, and fault diagnosis of the system.
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GBU60: A lower-current (60A) variant of the GBU72, suitable for medium-power industrial control systems.
Installation and Maintenance
Installation preparation: Before installing the ABB GBU72, ABB 3BHE055094R0002, and ABB PCS6000 Control Cabinet, first confirm that the installation site meets the environmental requirements (ambient temperature, humidity, dust, etc.) specified in the technical specifications. For the ABB PCS6000 Control Cabinet, ensure that the installation surface is flat and load-bearing, and reserve sufficient space around it for heat dissipation and maintenance. When installing the ABB GBU72 inside the cabinet, confirm that the heat sink is clean and properly sized, apply thermal grease evenly, and fasten it with specified torque screws. For the ABB 3BHE055094R0002, check the alignment of the PCB mounting position and ensure that the connection cables are correctly connected according to the wiring diagram to avoid short circuits or signal interference.
Maintenance recommendations: Regularly inspect the ABB PCS6000 Control Cabinet for signs of damage to the housing, loose fasteners, and abnormal heat generation; clean the dust on the cabinet’s heat dissipation vents and internal components quarterly to ensure efficient heat dissipation. For the ABB GBU72, check its terminals for discoloration or corrosion every six months, and test its output voltage stability using professional tools. For the ABB 3BHE055094R0002, perform annual functional tests and firmware updates using ABB’s dedicated diagnostic software to ensure the accuracy of its control and monitoring functions. In addition, regularly check the tightness of all internal connection cables and terminals of the cabinet, especially in vibration-prone environments, to prevent poor contact caused by loose connections.
Product Assurance
Hong Kong Saul Electric Co., Ltd. provides comprehensive support for the ABB GBU72, ABB 3BHE055094R0002, and ABB PCS6000 Control Cabinet, backed by our 17 years of expertise in industrial control components. All products come with a 1-year quality warranty, covering manufacturing defects and ensuring that they perform as specified. As an import and export trade company specializing in industrial control parts, we maintain extensive ready stock, including many rare and discontinued models, and have obvious supply chain advantages, which can meet the urgent needs of customers for spare parts. Our professional technical team provides professional guidance on the installation, configuration, and troubleshooting of the integrated system to maximize product performance.
If you cannot find the required model or have any questions about other industrial control products, please contact us via WhatsApp: https://wa.me/+8618030274856 or email: saulplcmodule@gmail.com. Hong Kong Saul Electric Co., Ltd. is your reliable partner for all industrial control product needs, committed to delivering quality and efficiency in every solution.
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