Description
ProSoft 5202-DFNT-MCM4 Industrial Control Module
The ProSoft 5202-DFNT-MCM4 is a dedicated communication module built for bridging different industrial networks—specifically, it links ControlLogix or CompactLogix PLCs (from Allen Bradley) to Ethernet/IP networks. It’s not just a basic connector, though; it handles data transfer between these systems smoothly, making sure critical operational data (like sensor readings or actuator status) gets where it needs to go without lag. A lot of folks use it to integrate older PLC setups with newer Ethernet-based systems, which saves them from replacing entire control architectures.
Technical Parameters
Parameter | Details |
---|---|
Brand | ProSoft Technology |
Product Type | Ethernet/IP to ControlLogix/CompactLogix Communication Module |
Network Ports | 2 x 10/100 Mbps Ethernet (RJ45) ports; 1 x ControlNet port (for PLC connection) |
Power Supply | 24 VDC (18-32 VDC range); 1.2 A maximum current draw |
Operating Temperature | 0°C to 60°C (32°F to 140°F) |
Storage Temperature | -40°C to 85°C (-40°F to 185°F) |
Dimensions (W x H x D) | 8.9 cm x 12.7 cm x 15.2 cm (3.5 in x 5.0 in x 6.0 in) |
Weight | Approx. 0.45 kg (1.0 lb) |
Application Scenarios & Related Models
This module really shines in industries where mixing Allen Bradley PLCs with Ethernet/IP devices is common—think manufacturing plants (like auto assembly lines) or water/wastewater treatment facilities. For example, in a car factory, it might connect a ControlLogix PLC that manages a robotic arm to an Ethernet/IP-based HMI (human-machine interface), so operators can see real-time arm positions and adjust settings without disconnecting systems. It also works well in food and beverage plants, where it links temperature sensors (on Ethernet/IP) to CompactLogix PLCs that control heating units.
Alongside the 5202-DFNT-MCM4, we often handle other ProSoft communication modules that pair with it for broader setups—like the 5202-DNP3-MCM (for DNP3 networks) or the 5202-MOD-MCM (for Modbus TCP). These let customers build full network bridges if they’re dealing with multiple protocols, not just Ethernet/IP. Personally, I found that a lot of clients in packaging plants use the 5202-DFNT-MCM4 specifically because it’s plug-and-play with Allen Bradley gear—cuts down on setup time a lot.
Technical Advantages
First off, its dual Ethernet ports are a big plus—you can connect one to the PLC’s ControlNet and the other to the Ethernet/IP network, no need for extra switches. That simplifies wiring and reduces points of failure. It also has built-in error checking for data transfers, so if a signal drops temporarily, it retries automatically instead of crashing the system. I’ve had a client in a chemical plant tell me that feature saved them from a shutdown once, when a sensor lost connection briefly but the module fixed it before the PLC even registered an error.
Compatibility is another strong point: it works with all newer Allen Bradley ControlLogix (L6x series) and CompactLogix (L2x/L3x series) PLCs, so you don’t have to upgrade your PLCs just to use it. It also supports “transparent messaging”—meaning data moves between networks without needing custom code; you just map the PLC tags to Ethernet/IP devices in ProSoft’s configuration software. That’s way easier than writing scripts, especially for teams that don’t have advanced programming skills.
Finally, it’s tough enough for harsh spots. The wide operating temperature range means it can handle the heat in a steel mill’s control room or the cool of a refrigerated food plant. It also resists minor electrical noise, which is common in factories with big motors—so you won’t get false readings from power surges. All of that adds up to less downtime, which is what most clients care about most.
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