ABB PFTL101A 0.5KN 3BSE004160R1 Industrial Tension Sensor Module

The ABB PFTL101A 0.5KN 3BSE004160R1 is a specialized tension measurement solution engineered for industrial automation systems requiring precise force control. Designed to monitor and regulate tension in critical processes, this module ensures consistent performance in applications like web handling, winding systems, and robotic assembly lines where even minor deviations can impact product quality.

Technical Specifications

Brand: ABB | Model: PFTL101A 0.5KN | Material Code: 3BSE004160R1

Measurement Range: 0.5 kN | Accuracy: ±0.1% of Full Scale

Operating Voltage: 24 VDC | Compliance: CE, RoHS

Form Factor: Compact industrial module | Weight: ~120g

In real-world deployments, this sensor module shines in environments demanding micro-precision. We’ve supplied units for paper converting machines where maintaining exact tension prevents web breaks, and in textile manufacturing systems where uneven force causes fabric defects. The 0.5 kN range makes it ideal for delicate material handling, while ABB’s proprietary strain gauge technology ensures stable readings across temperature fluctuations. Our inventory includes complementary ABB components like DSQC robot modules, PM866 process controllers, and INFI 90 system interfaces for integrated automation setups.

What sets this module apart is its dual-channel redundancy design – if one sensor circuit fails, the backup maintains operation without process interruption. The IP65-rated housing withstands industrial dust and moisture, while the integrated diagnostics flag issues like overloading or signal drift before they escalate. I’ve personally seen this feature prevent hours of downtime in a foil winding application where gradual tension degradation would’ve otherwise gone undetected. Compatibility with PLC systems from multiple vendors simplifies retrofits, and the galvanically isolated output ensures clean signals even in electrically noisy environments.